Custom Printed Mailer Boxes: Shapes, Styles & Print Options

  • Rating: 4.7/5
  • Posted On: January 29, 2026
  • Written by: Emenac Packaging UK
  • Category: Blog
Custom-Printed-Mailer-Boxes-Shapes-Styles-Print-Options-EP-UK

In the packaging industry, the importance of making a good first impression is now greater than ever. Printed Mailer Boxes are an excellent medium for brands to get noticed on shelves and online. With the advent of online shopping, packaging is not just practical anymore. It’s part of the customer experience, too

According to a recent retail industry report, packaging is said to influence over 70% of shoppers’ perception of the product. Packaging plays an important role in building brand loyalty and in encouraging consumers to repurchase when it is designed properly. For businesses both small and large, making a bet on quality mailer boxes is quickly becoming a no-brainer.

Brands are experimenting with textures, materials, and print finishes. Whether the graphics are loud and colourful or the style is minimalistic and elegant, the way a box looks and feels can make a lasting impression. Today, we’ll take a look at the shapes, styles, and printing options that differentiate the best packaging.

Custom-printed mailer boxes allow brands to showcase their personality and protect the products during transport. With all the choices available, choosing the perfect blend of style and function can be exhilarating.

Creative Shapes and Styles With Printed Mailer Boxes

The selection of packaging style is very important for you. It impacts unboxing, protection, and brand exposure. Some styles are elegant and luxurious, while others are tough and environmentally-friendly.

A popular option is the Magnetic Closure Mailer Boxes. These add a premium feel to all high-end products and make repeat unboxing fun. They are particularly suitable for jewellery mailer boxes and luxury products.

Tab lock mailer boxes are another preferred configuration. They are easy, secure, and economical. Perfect for apparel mailer boxes and light products, they are a blend of functional and refined appeal.

For companies offering multiple products or kits, Foam Inserts Mailer Boxes can be the best solution, which offers additional protection and a tailored fit. This makes them great for tech, fragile products, or special editions. 

Clients appreciate the more thoughtful presentation. You can also choose from Kraft mailer boxes if your priority is sustainability. Their organic, earthy. Look and feel appeals to environmentally concerned buyers. Kraft is a great material/tone combination for minimalistic branding or when promoting recycled content.

Consider your product and your audience when choosing a style. Are you after heavy-duty protection, something with a little extra sparkle, or just a practical, everyday option? The best form factor can raise both security and brand recall. 

Popular Shapes and Their Uses

Packaging designs are not all the same size. Custom shapes and sizes serve to strengthen a brand identity while adding shelf impact. 

Here are a few forms that stand out:

  • Rectangular Boxes: Timeless option for a multitude of products. Suitable for Phone mailer boxes and electronics.
  • Square Boxes: Durable and Stylish. Excellent for Cosmetic mailer boxes and apparel!
  • Slim Boxes: Ideal for literature or thin products, as Literature mailer boxes!
  • Cube Boxes: Bright and Robust. Great for kits or multi-piece products.

Each form gives a unique telling. Rectangular and square boxes have been known to be safe and dependable. Cube and slim shapes can draw excitement and become a memorable unboxing.

In addition to shape, think about practical considerations such as how easy the box will be to open, how strong it needs to be, and whether it will be stored. A good quality of box will surely facilitate logistics and customer satisfaction when it is selected properly.

Print Options That Enhance Packaging

Print finishes for brands offer a way to tell a brand story and bring brand values to life visually. From bright colours to textured finishes, printing adds flair and identity.

Spot UV Printing highlights certain areas by placing a glossy coating. This works wonderfully on Perfume mailer boxes, where it adds a touch of luxury and dimension. Spot UV on matte creates a contrast that really pops!

Embossing and debossing create tactile appeal. Embossed logos and text processing embossing give a texture of depth and is a feeling your customers will remember. This approach is most applicable to luxury cosmetics and bespoke products.

Brands can take advantage of full-colour digital printing to incorporate vibrant graphics, patterns, and imagery. This technique is perfect for Ecommerce mailer boxes as the brand messaging needs to be strong and clear. Digital printing can also be a really great choice for limited edition or seasonal runs.

Soy-Based Inks on recycled stock provide conscious consumers with vibrant colour with a fraction of the environmental impact. Pair this with the Cardboard mailer boxes for sustainable packaging branding that will resonate with your green-conscious clientele. By using the right print processes and materials, even the most basic packaging can say a lot about your brand.

Current Trends in Mailer Packaging

In a busy market, trends serve as signposts for design decisions. Here are some of the key packaging trends that brands are leaning towards:

  • Sustainable Packaging: Is the awareness about sustainability increasing? Cardboard boxes and Small mailer boxes that are made out of recycled materials, which help to reduce waste, are popular. Consumers are happy to recycle, reduce plastic, and use recycled materials.
  • Minimalistic Designs: Simple elegance is currently our top design trend with packaging. This is a great impact for Soap mailer boxes and plain products that want to achieve elegance.
  • Unboxing Interaction: Surprise or delight your customers when they open their package and enjoy shareable moments. Consider pull tabs, hidden messages or multi-layer reveals.
  • Personalised Prints: A name, a message, or a special limited-edition print can make a product feel more special and one of a kind. This trend is perfect for your holiday campaigns and gifts.
  • Practical Innovation: Packaging designs incorporating handles, inserts, or multi-use products can add value after the first use. Beautiful, functional packaging builds loyalty.

It seems that trends come and go, but creating experiences for customers that revolve around them will always be at the heart of design that works. 

Final Words!

So, as we finish up, the packaging world is still moving and shaking. Personalisation, sustainability, and vibrant print options are a must-have, rather than a wish-list item. No matter if you go with statement-making prints or sophisticated finishes, the right packaging can tell your brand story.

At Emenac Packaging UK, we create with intent, with quality, and your vision in mind. Get in touch with us for more information. Get your quote today. Contact us for more information.